Meritor MTC-4208 Transfer Case Parts Manual
Mtc -4208 Series Transfer Case
Click a number on the diagram to highlight that part below.
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| 1 | 3266N1444 | Cover Pto | 1 | $216.84 | Add to Cart | |
| 2 | 40X1233 | Lock Nut | 4 | M45 x 1 .5 thd | $17.72 | Add to Cart |
| 3 | 1229N1730 | Washer | 4 | 1 .79" ID x 3 .00" OD x .19" wide | $52.70 | Add to Cart |
| 4 | R945007 | Unitized Seal Forward & Rear Output | 2 | 3 .25" ID x 4 .25" OD x .86" long | $108.48 | Add to Cart |
| 4 | A11205X2728 | Multiple-lip Seal Input Shaft | 1 | 3 .25" ID x 4 .25" OD x .58" long | $104.91 | Add to Cart |
| 5 | 40X1341 | Lock Nut | 1 | 2 .25"-12 thd | $149.13 | Add to Cart |
| 6 | 1229E4113 | Washer | 1 | 2 .28" ID x 3 .25" OD x .32" wide | $360.25 | Add to Cart |
| 7 | 3289J1076 | Cover Transfer | 1 | Replaced by 3289-D-1096 | — | Call for availability |
| 7 | 3289D1096 | Cover Transfer | 1 | Thicker wall | $7,827.13 | Add to Cart |
| 8 | 1779F344 | Plug (shipping) | 3 | $16.10 | Add to Cart | |
| 9 | 3261A1067 | Shift Cylinder | 1 | $24.14 | Add to Cart | |
| 10 | 5X1326 | O-ring | 2 | 1 .459" ID x .208" thick | $17.60 | Add to Cart |
| 11 | 2230Q1369 | Piston (outer) | 1 | $188.24 | Add to Cart | |
| 12 | 5X1290 | O-ring (inner) | 2 | .734" ID x .139" thick | $4.42 | Add to Cart |
| 13 | 2206Q1447 | Reducer Bushing | 1 | Not for use in vehicles equipped | — | Call for availability |
| 13 | A1199C1043 | Neutral Breather | 1 | with neutral airline | $127.20 | Add to Cart |
| 13 | A1199C1043 | Blow-by Breather | 1 | Use with 3289-D-1096 cover only | $127.20 | Add to Cart |
| 14 | S2442 | Capscrew (speed Sensor Retainer) | 1 | $6.64 | Add to Cart | |
| 15 | 1229X5094 | Washer (speed Sensor Retainer) | 1 | $32.20 | Add to Cart | |
| 16 | HM813810 | Bearing Cup | 2 | 5 .00" OD cup | $46.33 | Add to Cart |
| 17 | HM212011 | Bearing Cup | 5 | 4 .8125" OD cup | $21.22 | Add to Cart |
| 18 | HM212049 | Bearing Cone | 5 | 2 .625" ID cone | $37.35 | Add to Cart |
| 19 | 2297K6771 | Magnet | 3 | $34.20 | Add to Cart | |
| 20 | S2714A2 | Capscrew | 34 | 7/16"-14 thd x 1 .75" | $742.20 | Add to Cart |
| 21 | 1229E1513 | Washer Hardened | 34 | .47" ID x .81 " OD x .09" wide | $174.00 | Add to Cart |
| 22 | HM813843 | Bearing Cone | 3 | 2 .4375" ID cone | $117.23 | Add to Cart |
| 23 | 3892Z5668 | Gear Front Output | 1 | $725.67 | Add to Cart | |
| 24 | 3892V5664 | Gear Idler | 1 | $2,306.86 | Add to Cart | |
| 25 | 3297N1444 | Shaft Front Output | 1 | — | Call for availability | |
| 26 | 2258U411 | Spring | 1 | $211.00 | Add to Cart | |
| 27 | 3296Z1326 | Shift Fork | 1 | Replaces A-3296-A-1093 | $64.40 | Add to Cart |
| 28 | 2244S1189 | Push Rod | 1 | $155.90 | Add to Cart | |
| 29 | 3107J1284 | Collar Clutch | 1 | Replaces 3107-M-1183 | $378.62 | Add to Cart |
| 30 | 1229U4857 | Snap Ring | 2 | .689" ID | $72.00 | Add to Cart |
| 31 | 3892H5676 | Gear Rear Output | 1 | $1,559.20 | Add to Cart | |
| 32 | 2230T1346 | Piston (inner) | 1 | $219.54 | Add to Cart | |
| 33 | 5X1292 | O-ring | 1 | 1 .17" ID x .139" thick | $20.04 | Add to Cart |
| 34 | 5X1291 | O-ring (housing) | 2 | .984" ID x .139" thick | $5.48 | Add to Cart |
| 35 | 2244T1190 | Shaft Shift | 1 | $221.83 | Add to Cart | |
| 36 | S1712A2 | Bolt/capscrew | 1 | $58.87 | Add to Cart | |
| 37 | S1612A2 | Bolt/capscrew | 1 | $49.73 | Add to Cart | |
| 38 | 3296Q1317 | Shift Fork | 1 | $283.12 | Add to Cart | |
| 39 | 1250M1313 | Plug Oil Restriction | 1 | .090" orifice | $30.60 | Add to Cart |
| 40 | 3297L1442 | Shaft Input | 1 | Replaced by 3297-H-1542 | — | Call for availability |
| 40 | 3297H1542 | Shaft Input | 1 | Service with KIT 2590 | $1,130.98 | Superseded by KIT2590Add to Cart |
| 41 | 3892R5660 | Gear Input (high) | 1 | $1,043.53 | Add to Cart | |
| 42 | 3107K1181 | Collar Clutch | 1 | $537.89 | Add to Cart | |
| 43 | 1246T1190 | Dowel | 2 | .375" dia x 1 .00" long | $33.95 | Add to Cart |
| 44 | 1250E473 | Drain Plug Magnetic | 1 | 3/4"-14 NPT square socket | $16.72 | Add to Cart |
| 46 | P212 | Fill Plug | 1 | 3/4"-14 NPT square socket | $77.50 | Add to Cart |
| 47 | MS2080451 | Capscrew | 6 | M8 x 1 .25 | $143.50 | Add to Cart |
| 48 | 1229E1669 | Washer Flat | 6 | .34" ID x .62" OD x .06" wide | $152.00 | Add to Cart |
| 49 | 2230T1190 | Piston | 1 | $97.13 | Add to Cart | |
| 50 | 2297U5273 | Valve Pressure Relief | 1 | $90.40 | Add to Cart | |
| 51 | A2206U1347 | Fitting Assy (screen / Elbow) | 1 | 3/4"-14 NPT | $122.90 | Add to Cart |
| 52 | S2814A2 | Capscrew | 7 | 1/2"-13 thd x 1 .75" | $40.10 | Add to Cart |
| 53 | 1229C1511 | Washer Hardened | 7 | .53" ID x .88" OD x .09" wide | $141.00 | Add to Cart |
| 54 | A3226Z1482 | Cage Input Bearing | 1 | Non-Oil Cooler version | $270.49 | Add to Cart |
| 54 | A3226W1479 | Cage Input Bearing | 1 | Oil Cooler ready | $446.16 | Add to Cart |
| 55 | 2258Z1118 | Spring Relief Valve | 1 | $26.10 | Add to Cart | |
| 56 | 5X1327 | O-ring | 1 | 7 .483" x .139" thick | $8.03 | Add to Cart |
| 57 | A3303G1047 | Pump Assy. | 1 | Replaces A-3303-P-1030 Must; use A-3226-Z-1482 Input Cage | $1,032.71 | Add to Cart |
| 58 | 2206V1348 | Male Connector | 1 | Non-Oil Cooler version | — | Call for availability |
| 58 | 2206C1485 | Male Connector | 1 | Oil Cooler ready | $26.52 | Add to Cart |
| 59 | A2206R1344 | Tube Assy | 1 | Non-Oil Cooler version | — | No longer available — call for replacement |
| 59 | A2206A1483 | Tube Assy | 1 | Oil Cooler ready | $46.40 | Add to Cart |
| 60 | A1199P1394 | Breather Assy | 1 | 3/8"-18 NPT | $175.80 | Superseded by A1199W4053Add to Cart |
| 61 | 2206F1254 | Elbow | 1 | 3/8"-18 NPT / 3/8"-18 NPT | $62.27 | Add to Cart |
| 62 | 3290X1142 | Case Transfer | 1 | Non-Oil Cooler version | — | Call for availability |
| 62 | 3290D1200 | Case Transfer | 1 | Oil Cooler ready | $1,804.10 | Add to Cart |
| 63 | 1229J4950 | Snap Ring | 1 | Use with shaft 3297-L-1442 only. | $46.32 | Add to Cart |
| 63 | 1229P4800 | Snap Ring | 1 | Use with shaft 3297-H-1542 only. | $24.88 | Add to Cart |
| 64 | 3892T5662 | Gear Input (low) | 1 | $819.35 | Add to Cart | |
| 65 | A3280U9849 | Speed Sensor | 1 | Optional | $70.84 | Add to Cart |
| 66 | 3237W1167 | Engagement Sensor | 2 | Optional Do not use with Special; Screw (41 -X-1022) and Washer; (1229-U-1503) | — | Call for availability |
| 66 | 41X1022 | Screw Special (sensor Plug) | 2 | Optional M16 x 1 -6g Special | $125.40 | Add to Cart |
| 66 | 1229U1503 | Washer | 2 | Screw and Washer used in; vehicles not equipped with; Engagement Sensor; (3237-W-1167) | $130.00 | Add to Cart |
| 70 | 2203K9241 | Shim .003" | Input bearing cage; Use | $74.20 | Add to Cart | |
| 70 | 2203L9242 | Shim .005" | As | $82.60 | Add to Cart | |
| 70 | 2203M9243 | Shim .010" | As req. | $96.00 | Add to Cart | |
| 71 | 2803P3110 | Shim .010" | Housing bearing cups; Use | $59.20 | Add to Cart | |
| 71 | 2803Q3111 | Shim .005" | As | $52.40 | Add to Cart | |
| 71 | 2803R3112 | Shim .003" | As req. | $58.30 | Add to Cart | |
| 72 | MDP10AF100 | Power-take-off Assembly (pto) | 1 | Optional (Kit 2540) | $4,419.43 | Add to Cart |
| 74 | 2206E1513 | Male Connector | 2 | 1/2" NPT x 9/16" 37° Flare; Oil Cooler ready | $23.50 | Add to Cart |
| 75 | A2296Q1161 | Loop Tube | 1 | Oil Cooler ready for use when; cooler not connected | $26.99 | Add to Cart |
| 77 | R945008 | Pto Seal *** See Yokes Page 10 , | 1 | 3" ID x 3 .75" OD x .79" long | $82.60 | Add to Cart |
| 78 | 3266D1538 | Pump Housing | 1 | — | Call for availability | |
| 79 | 2297J8642 | Pump Drive Adapter | 1 | — | No longer available — call for replacement | |
| 80 | 1250N1366 | Oil Diverter | 1 | $310.93 | Add to Cart | |
| 81 | A2296T1164 | Inlet Tube | 1 | $101.23 | Add to Cart | |
| 82 | 2206G1541 | Tee | 1 | 1/4"-18 NPT x 9/16"-18 JIC | $24.25 | Add to Cart |
| 83 | 2206H1542 | Cap | 1 | 9/16"-18 JIC | $6.72 | Add to Cart |
| 84 | MS208030MA2 | M8 Bolts | 6 | M8 x 1 .25 | $35.94 | Add to Cart |
| 85 | A3303N1054 | Pump | 1 | Includes spring & transfer bushing | $360.01 | Add to Cart |
| 86 | A2206K1545 | Elbow At Idler | 1 | With 0 .125" integral restrictor | $113.85 | Add to Cart |
| 87 | 1246T1190 | Dowel | 2 | 3/8" diameter x 1 .00" | $33.95 | Add to Cart |
| 88 | 1246S1163 | Pump Drive Pin | 2 | $5.37 | Add to Cart | |
| 89 | 3266T1398 | Pump Cover | 1 | $249.10 | Add to Cart | |
| 90 | 5X1321 | Seal Ring | 1 | — | No longer available — call for replacement | |
| 91 | S24142 | Pump Cover Bolts | 6 | 1/4"-20 x 1 .75" | $19.48 | Add to Cart |
| 92 | 1229X5094 | Pump Cover Washers | 6 | 1/4" | $32.20 | Add to Cart |
| 93 | A2206U1425 | Screen Fitting Sump | 1 | 3/4"-14 NPT | — | Call for availability |
| 94 | 2206A1431 | Elbow | 1 | 3/4"-14 NPT x 3/4"-16 JIC | $123.88 | Add to Cart |
| 95 | 2206D1434 | Fitting | 1 | 3/8"-18 NPT x 3/4"-16 JIC | $36.56 | Add to Cart |
| 96 | 3155Q1499 | Tie Down | 1 | — | Call for availability | |
| 97 | P212 | Plug | 1 | 3/4"-14 NPT | $77.50 | Add to Cart |
Mtc -4208 Service Kits
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| MDP10AF100 | Pto Assy. | 1 | $4,419.43 | Add to Cart | ||
| 1229E1513 | Washer Flat | 8 | $174.00 | Add to Cart | ||
| S27482 | Capscrew | 2 | $23.51 | Add to Cart | ||
| S27102 | Capscrew | 6 | $50.50 | Add to Cart | ||
| 1246T1190 | Dowel Pin | 2 | $33.95 | Add to Cart | ||
| R945007 | Unitized Seal Forward & Rear Output | 2 | 3 .25" ID x 4 .25" OD x .86" long | $108.48 | Add to Cart | |
| A11205X2728 | Multiple-lip Seal Input Shaft | 1 | 3 .25" ID x 4 .25" OD x .58" long | $104.91 | Add to Cart | |
| 5X1326 | O-ring | 2 | 1 .459" ID x .208" thick | $17.60 | Add to Cart | |
| 5X1290 | O-ring (inner) | 2 | .734" ID x .139" thick | $4.42 | Add to Cart | |
| 1229U4857 | Snap Ring | 2 | .689" ID | $72.00 | Add to Cart | |
| 5X1292 | O-ring | 1 | 1 .71 " ID x .139" thick | $20.04 | Add to Cart | |
| 5X1291 | O-ring (housing) | 2 | .984" ID x .139 thick | $5.48 | Add to Cart | |
| 5X1327 | O-ring | 1 | 7 .483" x .139" thick | $8.03 | Add to Cart | |
| 2203K9241 | Shim .003" | 5 | Input bearing cage | $74.20 | Add to Cart | |
| 2203L9242 | Shim .005" | 5 | $82.60 | Add to Cart | ||
| 2203M9243 | Shim .010" | 5 | $96.00 | Add to Cart | ||
| 2803P3110 | Shim .010" | 5 | Housing bearing cups | $59.20 | Add to Cart | |
| 2803Q3111 | Shim .005" | 5 | $52.40 | Add to Cart | ||
| 2803R3112 | Shim .003" | 5 | $58.30 | Add to Cart | ||
| 40X1233 | Lock Nut | 4 | M45 x 1 .5 thd | $17.72 | Add to Cart | |
| 1229N1730 | Washer | 4 | 1 .79" ID x 3 .00" OD x .19" wide | $52.70 | Add to Cart | |
| 40X1341 | Lock Nut | 1 | 2 .25"-12 thd | $149.13 | Add to Cart | |
| 1229E4113 | Washer | 1 | 2 .28" ID x 3 .25" OD x .32" wide | $360.25 | Add to Cart | |
| S2442 | Capscrew (speed Sensor Retainer) | 1 | $6.64 | Add to Cart | ||
| 1229X5094 | Washer (speed Sensor Retainer) | 1 | $32.20 | Add to Cart | ||
| S2714A2 | Capscrew | 34 | 7/16"-14 thd x 1 .75" | $742.20 | Add to Cart | |
| 1229E1513 | Washer Hardened | 34 | $174.00 | Add to Cart | ||
| S1712A2 | Bolt/capscrew | 1 | $58.87 | Add to Cart | ||
| S1612A2 | Bolt/capscrew | 1 | $49.73 | Add to Cart | ||
| 1250M1313 | Plug Oil Restriction | 1 | .090" orifice | $30.60 | Add to Cart | |
| 1246T1190 | Dowel | 2 | .375" dia x 1 .00" long | $33.95 | Add to Cart | |
| 1250E473 | Drain Plug Magnetic Plug | 1 | 3/4"-14 NPT square socket; 3/8"-18 NPT | $16.72 | Add to Cart | |
| P212 | Fill Plug | 1 | 3/4"-14 NPT | $77.50 | Add to Cart | |
| MS2080451 | Capscrew | 6 | M8 x 1 .25 | $143.50 | Add to Cart | |
| 1229E1669 | Washer Flat | 6 | .34" ID x .62" OD x .06" wide | $152.00 | Add to Cart | |
| S2814A2 | Capscrew | 7 | 1/2"-13 thd x 1 .75" | $40.10 | Add to Cart | |
| 1229C1511 | Washer Hardened | 7 | .53" ID x .88" OD x .09" wide | $141.00 | Add to Cart | |
| 2206C1485 | Male Connector | 1 | 3/4"-14 NPT / 1 1/16"-12 Flare | $26.52 | Add to Cart | |
| 41X1022 | Screw Special (sensor Plug) | 2 | Optional M16 x 1 -6g | $125.40 | Add to Cart | |
| 1229U1503 | Washer | 2 | $130.00 | Add to Cart | ||
| 3297H1542 | Shaft Input | 1 | $1,130.98 | Superseded by KIT2590Add to Cart | ||
| 1229P4800 | Snap Ring | 1 | $24.88 | Add to Cart |
MTC -4208 Service KITS (cont)
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| D1200 | Case Fin 3290 | 1 | — | Call for availability | ||
| W1479 | Input Bearing Cage Assy. A-3226 | 1 | — | Call for availability | ||
| Q1161 | Tube Assy. A-2296 | 1 | — | Call for availability | ||
| A1483 | Tube Assy. A-2206 | 1 | — | Call for availability | ||
| C1485 | Male Connector 2206 | 1 | 3/4 " -14 NPT / 1 1/16 " -12 Flare | — | Call for availability | |
| E1513 | Fitting 2206 Unitized Seal Forward & Rear Output R945007 Multiple-lip Seal Input Shaft A1 -1205-X-2728 O-ring 5-X-1326 O-ring 5-X-1327 O-ring (inner) 5-X-1290 O-ring (housing) 5-X-1291 O-ring 5-X-1292 Plug P-28 | 2 | 1/2 " NPT x 9/16 " 37 ° Flare; 3 .25" ID x 4 .25" OD x .86 " long; 3 .25" ID x 4 .25" OD x .58 " long; 1 .459 " ID x .208 " thick; 7 .483 " x .139 " thick; .734 " ID x .139 " thick; .984 " ID x .139 thick; 1 .71 " ID x .139 " thick | — | Call for availability | |
| J1284 | Collar Clutch 3107 | 1 | — | Call for availability | ||
| Z1326 | Shift Fork 3296 | 1 | — | Call for availability | ||
| A1067 | Shift Cylinder 3261 O-ring 5-X-1326 O-ring (inner) 5-X-1290 | 1 | — | Call for availability | ||
| Q1369 | Piston (outer) 2230 | 1 | — | Call for availability | ||
| D1538 | Pump Housing 3266 | 1 | — | Call for availability | ||
| J8642 | Pump Drive Adapter 2297 | 1 | — | Call for availability | ||
| N1366 | Oil Diverter 1250 | 1 | — | Call for availability | ||
| T1164 | Inlet Tube A-2296 | 1 | — | Call for availability | ||
| G1541 | Tee 2206 | 1 | 1/4" -18 NPT x 9/16" -18 JIC | — | Call for availability | |
| H1542 | Cap 2206 M8 Bolts MS-208030 | 1 | 9/16" -18 JIC; M8 x 1 .25 | — | Call for availability | |
| N1054 | Pump A-3303 | 1 | Includes spring & transfer bushing | — | Call for availability | |
| K1545 | Elbow At Idler A-2206 | 1 | With 0 .125" integral restrictor | — | Call for availability | |
| T1190 | Dowel 1246 | 2 | 3/8" diameter x 1 .00" | — | Call for availability | |
| S1163 | Pump Drive Pin 1246 | 2 | — | Call for availability | ||
| T1398 | Pump Cover 3266 Seal Ring 5-X-1321 Pump Cover Bolts S-2414-2 Pump Cover Washers WA-34 | 1 | 1/4" -20 x 1 .75"; 1/4" | — | Call for availability | |
| U1425 | Screen Fitting Sump A-2206 | 1 | 3/4" -14 NPT | — | Call for availability | |
| A1431 | Elbow 2206 | 1 | 3/4" -14 NPT x 3/4" -16 JIC | — | Call for availability | |
| D1434 | Fitting 2206 Tie Down 3155-Q-1499 Plug P-212 1/2" Plug For Cooler P-18 Oil Seal Assembly A1 -1205-X-2728 Oil Seal Assembly R945007 Hardware Kit R980001 Strap And Capscrew Kit KI17SB | 1 | 3/8" -18 NPT x 3/4" -16 JIC; 3/4" -14 NPT; 1/2" -14 NPT; 9 | — | Call for availability |
Seal Replacement Mtc -4208 Yokes
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| 3260S1813 | Easy Service | — | Call for availability | |||
| Other Styles | see note (1) | — | Call for availability | |||
| 140TYS38A | SPL140 | — | Call for availability | |||
| 170TYS384A | SPL170 | — | No longer available — call for replacement | |||
| Other Styles Rce Spline Code Will Fit. However, Look Up Other Yoke Part Numbers .asp Yoke | see note (1) | — | Call for availability | |||
| 17NYS32100A1 | Full Round | — | Call for availability | |||
| 17TYS3268A1 | Easy Service | — | Call for availability | |||
| Other Styles Code Will Fit. With Unitized Seals Please Look Up | see note (2) | — | Call for availability |
This is the complete factory parts breakdown for the Meritor MTC-4208 Transfer Case — every part in the manual, matched to our live inventory. We stock 133 of the 181 parts above; click any part number to view it, or add it straight to your cart. Click a number on any diagram to jump to that part.
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