Meritor MTC-4208 Transfer Case Parts Manual
Mtc -4208 Series Transfer Case
Item 34Item 35Item 33Item 22Item 30Item 16Item 18Item 24Item 14Item 65Item 15Item 71Item 23Item 18Item 12Item 17Item 11Item 19Item 72Item 71Item 17Item 22Item 16Item 19Item 71Item 21Item 77Item 20Item 60Item 20Item 21Item 8Item 1Item 3Item 66Item 12Item 61Item 2Item 3
Item 52Item 53Item 70Item 54Item 56Item 22Item 58Item 57Item 55Item 59Item 63Item 64Item 50Item 51Item 43Item 10Item 62Item 49Item 38Item 47Item 48Item 37Item 46Item 36Item 42Item 66Item 41Item 17Item 39Item 40Item 17Item 44Item 18Item 43Item 31Item 18Item 29Item 75Item 74Item 28Item 54Item 25Item 26Item 27Item 58Item 59Item 62Item 44Item 51Item 17Item 9Item 8Item 3Item 2Item 2
Item 81Item 54Item 70Item 53Item 40Item 52Item 56Item 22Item 87Item 83Item 84Item 85Item 95Item 82Item 88Item 91Item 92Item 48Item 79Item 97Item 20Item 89Item 80Item 96Item 93Item 86Item 44Item 94Click a number on the diagram to highlight that part below.
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| 1 | 3266N1444 | Cover PTO | 1 | $216.84 | Add to Cart | |
| 2 | 40X1233 | Lock Nut | 4 | M45 x 1 .5 thd | $17.72 | Add to Cart |
| 3 | 1229N1730 | Washer | 4 | 1 .79" ID x 3 .00" OD x .19" wide | $52.70 | Add to Cart |
| 4 | R945007 | Unitized Seal Forward & Rear Output | 2 | 3 .25" ID x 4 .25" OD x .86" long | $108.48 | Add to Cart |
| 4a | A11205X2728 | Multiple-Lip Seal Input Shaft | 1 | 3 .25" ID x 4 .25" OD x .58" long | $104.91 | Add to Cart |
| 5 | 40X1341 | Lock Nut | 1 | 2 .25"-12 thd | $149.13 | Add to Cart |
| 6 | 1229E4113 | Washer | 1 | 2 .28" ID x 3 .25" OD x .32" wide | $360.25 | Add to Cart |
| 7 | 3289J1076 | Cover Transfer | 1 | Replaced by 3289-D-1096 | Call for availability | |
| 7 | 3289D1096 | Cover Transfer | 1 | Thicker wall | $7,827.13 | Add to Cart |
| 8 | 1779F344 | Plug (Shipping) | 3 | $16.10 | Add to Cart | |
| 9 | 3261A1067 | Shift Cylinder | 1 | $24.14 | Add to Cart | |
| 10 | 5X1326 | O-Ring | 2 | 1 .459" ID x .208" thick | $17.60 | Add to Cart |
| 11 | 2230Q1369 | Piston (Outer) | 1 | $188.24 | Add to Cart | |
| 12 | 5X1290 | O-Ring (Inner) | 2 | .734" ID x .139" thick | $4.42 | Add to Cart |
| 13 | 2206Q1447 | Reducer Bushing | 1 | Not for use in vehicles equipped | Call for availability | |
| 13a | A1199C1043 | Neutral Breather | 1 | with neutral airline | $127.20 | Add to Cart |
| 13b | A1199C1043 | Blow-By Breather | 1 | Use with 3289-D-1096 cover only | $127.20 | Add to Cart |
| 14 | S2442 | Capscrew (Speed Sensor Retainer) | 1 | $6.64 | Add to Cart | |
| 15 | 1229X5094 | Washer (Speed Sensor Retainer) | 1 | $32.20 | Add to Cart | |
| 16 | HM813810 | Bearing Cup | 2 | 5 .00" OD cup | $46.33 | Add to Cart |
| 17 | HM212011 | Bearing Cup | 5 | 4 .8125" OD cup | $21.22 | Add to Cart |
| 18 | HM212049 | Bearing Cone | 5 | 2 .625" ID cone | $37.35 | Add to Cart |
| 19 | 2297K6771 | Magnet | 3 | $34.20 | Add to Cart | |
| 20 | S2714A2 | Capscrew | 34 | 7/16"-14 thd x 1 .75" | $742.20 | Add to Cart |
| 21 | 1229E1513 | Washer Hardened | 34 | .47" ID x .81 " OD x .09" wide | $174.00 | Add to Cart |
| 22 | HM813843 | Bearing Cone | 3 | 2 .4375" ID cone | $117.23 | Add to Cart |
| 23 | 3892Z5668 | Gear Front Output | 1 | $725.67 | Add to Cart | |
| 24 | 3892V5664 | Gear Idler | 1 | $2,306.86 | Add to Cart | |
| 25 | 3297N1444 | Shaft Front Output | 1 | Call for availability | ||
| 26 | 2258U411 | Spring | 1 | $211.00 | Add to Cart | |
| 27 | 3296Z1326 | Shift Fork | 1 | Replaces A-3296-A-1093 | $64.40 | Add to Cart |
| 28 | 2244S1189 | Push Rod | 1 | $155.90 | Add to Cart | |
| 29 | 3107J1284 | Collar Clutch | 1 | Replaces 3107-M-1183 | $378.62 | Add to Cart |
| 30 | 1229U4857 | Snap Ring | 2 | .689" ID | $72.00 | Add to Cart |
| 31 | 3892H5676 | Gear Rear Output | 1 | $1,559.20 | Add to Cart | |
| 32 | 2230T1346 | Piston (Inner) | 1 | $219.54 | Add to Cart | |
| 33 | 5X1292 | O-Ring | 1 | 1 .17" ID x .139" thick | $20.04 | Add to Cart |
| 34 | 5X1291 | O-Ring (Housing) | 2 | .984" ID x .139" thick | $5.48 | Add to Cart |
| 35 | 2244T1190 | Shaft Shift | 1 | $221.83 | Add to Cart | |
| 36 | S1712A2 | Bolt/Capscrew | 1 | $58.87 | Add to Cart | |
| 37 | S1612A2 | Bolt/Capscrew | 1 | $49.73 | Add to Cart | |
| 38 | 3296Q1317 | Shift Fork | 1 | $283.12 | Add to Cart | |
| 39 | 1250M1313 | Plug Oil Restriction | 1 | .090" orifice | $30.60 | Add to Cart |
| 40 | 3297L1442 | Shaft Input | 1 | Replaced by 3297-H-1542 | Call for availability | |
| 40 | 3297H1542 | Shaft Input | 1 | Service with KIT 2590 | $1,130.98 | Superseded by KIT2590Add to Cart |
| 41 | 3892R5660 | Gear Input (High) | 1 | $1,043.53 | Add to Cart | |
| 42 | 3107K1181 | Collar Clutch | 1 | $537.89 | Add to Cart | |
| 43 | 1246T1190 | Dowel | 2 | .375" dia x 1 .00" long | $33.95 | Add to Cart |
| 44 | 1250E473 | Drain Plug Magnetic | 1 | 3/4"-14 NPT square socket | $16.72 | Add to Cart |
| 46 | P212 | Fill Plug | 1 | 3/4"-14 NPT square socket | $77.50 | Add to Cart |
| 47 | MS2080451 | Capscrew | 6 | M8 x 1 .25 | $143.50 | Add to Cart |
| 48 | 1229E1669 | Washer Flat | 6 | .34" ID x .62" OD x .06" wide | $152.00 | Add to Cart |
| 49 | 2230T1190 | Piston | 1 | $97.13 | Add to Cart | |
| 50 | 2297U5273 | Valve Pressure Relief | 1 | $90.40 | Add to Cart | |
| 51 | A2206U1347 | Fitting Assy (Screen / Elbow) | 1 | 3/4"-14 NPT | $122.90 | Add to Cart |
| 52 | S2814A2 | Capscrew | 7 | 1/2"-13 thd x 1 .75" | $40.10 | Add to Cart |
| 53 | 1229C1511 | Washer Hardened | 7 | .53" ID x .88" OD x .09" wide | $141.00 | Add to Cart |
| 54 | A3226Z1482 | Cage Input Bearing | 1 | Non-Oil Cooler version | $270.49 | Add to Cart |
| 54 | A3226W1479 | Cage Input Bearing | 1 | Oil Cooler ready | $446.16 | Add to Cart |
| 55 | 2258Z1118 | Spring Relief Valve | 1 | $26.10 | Add to Cart | |
| 56 | 5X1327 | O-Ring | 1 | 7 .483" x .139" thick | $8.03 | Add to Cart |
| 57 | A3303G1047 | Pump Assy. | 1 | Replaces A-3303-P-1030 Must; use A-3226-Z-1482 Input Cage | $1,032.71 | Add to Cart |
| 58 | 2206V1348 | Male Connector | 1 | Non-Oil Cooler version | Call for availability | |
| 58 | 2206C1485 | Male Connector | 1 | Oil Cooler ready | $26.52 | Add to Cart |
| 59 | A2206R1344 | Tube Assy | 1 | Non-Oil Cooler version | No longer available - Call for replacement | |
| 59 | A2206A1483 | Tube Assy | 1 | Oil Cooler ready | $46.40 | Add to Cart |
| 60 | A1199P1394 | Breather Assy | 1 | 3/8"-18 NPT | $175.80 | Superseded by A1199W4053Add to Cart |
| 61 | 2206F1254 | Elbow | 1 | 3/8"-18 NPT / 3/8"-18 NPT | $62.27 | Add to Cart |
| 62 | 3290X1142 | Case Transfer | 1 | Non-Oil Cooler version | Call for availability | |
| 62 | 3290D1200 | Case Transfer | 1 | Oil Cooler ready | $1,804.10 | Add to Cart |
| 63 | 1229J4950 | Snap Ring | 1 | Use with shaft 3297-L-1442 only. | $46.32 | Add to Cart |
| 63 | 1229P4800 | Snap Ring | 1 | Use with shaft 3297-H-1542 only. | $24.88 | Add to Cart |
| 64 | 3892T5662 | Gear Input (Low) | 1 | $819.35 | Add to Cart | |
| 65 | A3280U9849 | Speed Sensor | 1 | Optional | $70.84 | Add to Cart |
| 66 | 3237W1167 | Engagement Sensor | 2 | Optional Do not use with Special; Screw (41 -X-1022) and Washer; (1229-U-1503) | Call for availability | |
| 66a | 41X1022 | Screw Special (Sensor Plug) | 2 | Optional M16 x 1 -6g Special | $125.40 | Add to Cart |
| 66b | 1229U1503 | Washer | 2 | Screw and Washer used in; vehicles not equipped with; Engagement Sensor; (3237-W-1167) | $113.00 | Add to Cart |
| 70 | 2203K9241 | Shim .003" | Use | Input bearing cage; Use | $74.20 | Add to Cart |
| 70 | 2203L9242 | Shim .005" | As | As | $82.60 | Add to Cart |
| 70 | 2203M9243 | Shim .010" | Reqd | $96.00 | Add to Cart | |
| 71 | 2803P3110 | Shim .010" | Use | Housing bearing cups; Use | $59.20 | Add to Cart |
| 71 | 2803Q3111 | Shim .005" | As | As | $52.40 | Add to Cart |
| 71 | 2803R3112 | Shim .003" | Reqd | $58.30 | Add to Cart | |
| 72 | MDP10AF100 | Power-Take-Off Assembly (PTO) | 1 | Optional (Kit 2540) | $4,419.43 | Add to Cart |
| 74 | 2206E1513 | Male Connector | 2 | 1/2" NPT x 9/16" 37° Flare; Oil Cooler ready | $23.50 | Add to Cart |
| 75 | A2296Q1161 | Loop Tube | 1 | Oil Cooler ready for use when; cooler not connected | $26.99 | Add to Cart |
| 77 | R945008 | PTO Seal *** See Yokes Page 10 , | 1 | 3" ID x 3 .75" OD x .79" long | $82.60 | Add to Cart |
| 78 | 3266D1538 | Pump Housing | 1 | Call for availability | ||
| 79 | 2297J8642 | Pump Drive Adapter | 1 | No longer available - Call for replacement | ||
| 80 | 1250N1366 | Oil Diverter | 1 | $310.93 | Add to Cart | |
| 81 | A2296T1164 | Inlet Tube | 1 | $101.23 | Add to Cart | |
| 82 | 2206G1541 | Tee | 1 | 1/4"-18 NPT x 9/16"-18 JIC | $24.25 | Add to Cart |
| 83 | 2206H1542 | Cap | 1 | 9/16"-18 JIC | $6.72 | Add to Cart |
| 84 | MS208030MA2 | M8 Bolts | 6 | M8 x 1 .25 | $35.94 | Add to Cart |
| 85 | A3303N1054 | Pump | 1 | Includes spring & transfer bushing | $360.01 | Add to Cart |
| 86 | A2206K1545 | Elbow At Idler | 1 | With 0 .125" integral restrictor | $113.85 | Add to Cart |
| 87 | 1246T1190 | Dowel | 2 | 3/8" diameter x 1 .00" | $33.95 | Add to Cart |
| 88 | 1246S1163 | Pump Drive Pin | 2 | $5.37 | Add to Cart | |
| 89 | 3266T1398 | Pump Cover | 1 | $249.10 | Add to Cart | |
| 90 | 5X1321 | Seal Ring | 1 | No longer available - Call for replacement | ||
| 91 | S24142 | Pump Cover Bolts | 6 | 1/4"-20 x 1 .75" | $19.48 | Add to Cart |
| 92 | 1229X5094 | Pump Cover Washers | 6 | 1/4" | $32.20 | Add to Cart |
| 93 | A2206U1425 | Screen Fitting Sump | 1 | 3/4"-14 NPT | Call for availability | |
| 94 | 2206A1431 | Elbow | 1 | 3/4"-14 NPT x 3/4"-16 JIC | $123.88 | Add to Cart |
| 95 | 2206D1434 | Fitting | 1 | 3/8"-18 NPT x 3/4"-16 JIC | $36.56 | Add to Cart |
| 96 | 3155Q1499 | Tie Down | 1 | Call for availability | ||
| 97 | P212 | Plug | 1 | 3/4"-14 NPT | $77.50 | Add to Cart |
Mtc -4208 Service Kits
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| MDP10AF100 | PTO Assy. | 1 | $4,419.43 | Add to Cart | ||
| 1229E1513 | Washer Flat | 8 | $174.00 | Add to Cart | ||
| S27482 | Capscrew | 2 | $23.51 | Add to Cart | ||
| S27102 | Capscrew | 6 | $50.50 | Add to Cart | ||
| 1246T1190 | Dowel Pin | 2 | $33.95 | Add to Cart | ||
| R945007 | Unitized Seal Forward & Rear Output | 2 | 3 .25" ID x 4 .25" OD x .86" long | $108.48 | Add to Cart | |
| A11205X2728 | Multiple-Lip Seal Input Shaft | 1 | 3 .25" ID x 4 .25" OD x .58" long | $104.91 | Add to Cart | |
| 5X1326 | O-Ring | 2 | 1 .459" ID x .208" thick | $17.60 | Add to Cart | |
| 5X1290 | O-Ring (Inner) | 2 | .734" ID x .139" thick | $4.42 | Add to Cart | |
| 1229U4857 | Snap Ring | 2 | .689" ID | $72.00 | Add to Cart | |
| 5X1292 | O-Ring | 1 | 1 .71 " ID x .139" thick | $20.04 | Add to Cart | |
| 5X1291 | O-Ring (Housing) | 2 | .984" ID x .139 thick | $5.48 | Add to Cart | |
| 5X1327 | O-Ring | 1 | 7 .483" x .139" thick | $8.03 | Add to Cart | |
| 2203K9241 | Shim .003" | 5 | Input bearing cage | $74.20 | Add to Cart | |
| 2203L9242 | Shim .005" | 5 | $82.60 | Add to Cart | ||
| 2203M9243 | Shim .010" | 5 | $96.00 | Add to Cart | ||
| 2803P3110 | Shim .010" | 5 | Housing bearing cups | $59.20 | Add to Cart | |
| 2803Q3111 | Shim .005" | 5 | $52.40 | Add to Cart | ||
| 2803R3112 | Shim .003" | 5 | $58.30 | Add to Cart | ||
| 40X1233 | Lock Nut | 4 | M45 x 1 .5 thd | $17.72 | Add to Cart | |
| 1229N1730 | Washer | 4 | 1 .79" ID x 3 .00" OD x .19" wide | $52.70 | Add to Cart | |
| 40X1341 | Lock Nut | 1 | 2 .25"-12 thd | $149.13 | Add to Cart | |
| 1229E4113 | Washer | 1 | 2 .28" ID x 3 .25" OD x .32" wide | $360.25 | Add to Cart | |
| S2442 | Capscrew (Speed Sensor Retainer) | 1 | $6.64 | Add to Cart | ||
| 1229X5094 | Washer (Speed Sensor Retainer) | 1 | $32.20 | Add to Cart | ||
| S2714A2 | Capscrew | 34 | 7/16"-14 thd x 1 .75" | $742.20 | Add to Cart | |
| 1229E1513 | Washer Hardened | 34 | $174.00 | Add to Cart | ||
| S1712A2 | Bolt/Capscrew | 1 | $58.87 | Add to Cart | ||
| S1612A2 | Bolt/Capscrew | 1 | $49.73 | Add to Cart | ||
| 1250M1313 | Plug Oil Restriction | 1 | .090" orifice | $30.60 | Add to Cart | |
| 1246T1190 | Dowel | 2 | .375" dia x 1 .00" long | $33.95 | Add to Cart | |
| 1250E473 | Drain Plug Magnetic Plug | 1 | 3/4"-14 NPT square socket; 3/8"-18 NPT | $16.72 | Add to Cart | |
| P212 | Fill Plug | 1 | 3/4"-14 NPT | $77.50 | Add to Cart | |
| MS2080451 | Capscrew | 6 | M8 x 1 .25 | $143.50 | Add to Cart | |
| 1229E1669 | Washer Flat | 6 | .34" ID x .62" OD x .06" wide | $152.00 | Add to Cart | |
| S2814A2 | Capscrew | 7 | 1/2"-13 thd x 1 .75" | $40.10 | Add to Cart | |
| 1229C1511 | Washer Hardened | 7 | .53" ID x .88" OD x .09" wide | $141.00 | Add to Cart | |
| 2206C1485 | Male Connector | 1 | 3/4"-14 NPT / 1 1/16"-12 Flare | $26.52 | Add to Cart | |
| 41X1022 | Screw Special (Sensor Plug) | 2 | Optional M16 x 1 -6g | $125.40 | Add to Cart | |
| 1229U1503 | Washer | 2 | $113.00 | Add to Cart | ||
| 3297H1542 | Shaft Input | 1 | $1,130.98 | Superseded by KIT2590Add to Cart | ||
| 1229P4800 | Snap Ring | 1 | $24.88 | Add to Cart |
MTC -4208 Service KITS (cont)
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| 3290D1200 | Case Fin | 1 | $1,804.10 | Add to Cart | ||
| A3226W1479 | Input Bearing Cage Assy. | 1 | $446.16 | Add to Cart | ||
| A2296Q1161 | Tube Assy. | 1 | $26.99 | Add to Cart | ||
| A2206A1483 | Tube Assy. | 1 | $46.40 | Add to Cart | ||
| 2206C1485 | Male Connector | 3/4 " -14 NPT / 1 1/16 " -12 Flare; 1 | $26.52 | Add to Cart | ||
| 2206E1513 | Fitting | 1/2 " NPT x 9/16 " 37 ° Flare; 2 | $23.50 | Add to Cart | ||
| R945007 | Unitized Seal Forward & Rear Output | 3 .25" ID x 4 .25" OD x .86 " long; 2 | $108.48 | Add to Cart | ||
| A11205X2728 | Multiple-Lip Seal Input Shaft | 3 .25" ID x 4 .25" OD x .58 " long; 1 | $104.91 | Add to Cart | ||
| 5X1326 | O-Ring | 1 .459 " ID x .208 " thick; 1 | $17.60 | Add to Cart | ||
| 5X1327 | O-Ring | 7 .483 " x .139 " thick; 2 | $8.03 | Add to Cart | ||
| 5X1290 | O-Ring (Inner) | .734 " ID x .139 " thick; 1 | $4.42 | Add to Cart | ||
| 5X1291 | O-Ring (Housing) | .984 " ID x .139 thick; 2 | $5.48 | Add to Cart | ||
| 5X1292 | O-Ring Plug | 1 .71 " ID x .139 " thick; 1; 1 | $20.04 | Add to Cart | ||
| 3107J1284 | Collar Clutch | 1 | $378.62 | Add to Cart | ||
| 3296Z1326 | Shift Fork | 1 | $64.40 | Add to Cart | ||
| 3261A1067 | Shift Cylinder | 1 | $24.14 | Add to Cart | ||
| 2230Q1369 | Piston (Outer) | 1 | $188.24 | Add to Cart | ||
| 3266D1538 | Pump Housing | 1 | Call for availability | |||
| 2297J8642 | Pump Drive Adapter | 1 | No longer available - Call for replacement | |||
| 1250N1366 | Oil Diverter | 1 | $310.93 | Add to Cart | ||
| A2296T1164 | Inlet Tube | 1 | $101.23 | Add to Cart | ||
| 2206G1541 | Tee | 1/4" -18 NPT x 9/16" -18 JIC; 1 | $24.25 | Add to Cart | ||
| 2206H1542 | Cap | 9/16" -18 JIC; 1 | $6.72 | Add to Cart | ||
| MS208030MA2 | M8 Bolts | M8 x 1 .25; 6 | $35.94 | Add to Cart | ||
| A3303N1054 | Pump | Includes spring & transfer bushing; 1 | $360.01 | Add to Cart | ||
| A2206K1545 | Elbow At Idler | With 0 .125" integral restrictor; 1 | $113.85 | Add to Cart | ||
| 1246T1190 | Dowel | 3/8" diameter x 1 .00"; 2 | $33.95 | Add to Cart | ||
| 1246S1163 | Pump Drive Pin | 2 | $5.37 | Add to Cart | ||
| 3266T1398 | Pump Cover | 1 | $249.10 | Add to Cart | ||
| 5X1321 | Seal Ring | 1 | No longer available - Call for replacement | |||
| S24142 | Pump Cover Bolts | 1/4" -20 x 1 .75"; 6 | $19.48 | Add to Cart | ||
| WA34 | Pump Cover Washers | 1/4"; 6 | $49.20 | Add to Cart | ||
| A2206U1425 | Screen Fitting Sump | 3/4" -14 NPT; 1 | Call for availability | |||
| 2206A1431 | Elbow | 3/4" -14 NPT x 3/4" -16 JIC; 1 | $123.88 | Add to Cart | ||
| 2206D1434 | Fitting | 3/8" -18 NPT x 3/4" -16 JIC; 1 | $36.56 | Add to Cart | ||
| 3155Q1499 | Tie Down | 1 | Call for availability | |||
| P212 | Plug 1/2" Plug For Cooler | 3/4" -14 NPT; 1; 1/2" -14 NPT; 2 | $77.50 | Add to Cart | ||
| A11205X2728 | Oil Seal Assembly | 1 | $104.91 | Add to Cart | ||
| R945007 | Oil Seal Assembly | 2 | $108.48 | Add to Cart | ||
| R980001 | Hardware Kit Strap And Capscrew Kit | 8; 2; 9 | $21.98 | Add to Cart |
Seal Replacement Mtc -4208 Yokes
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| 140TYS38A | $658.66 | Add to Cart | ||||
| 170TYS384A | No longer available - Call for replacement | |||||
| 17NYS32100A1 | Full Round | Call for availability | ||||
| 17TYS3268A1 | Easy Service | Call for availability | ||||
| Other Styles Code Will Fit. With Unitized Seals Please Look Up | see note (2); see note (2) | Call for availability |
This is the complete factory parts breakdown for the Meritor MTC-4208 Transfer Case, with every part in the manual matched to our live inventory. We stock 133 of the 181 parts above; click any part number to view it, or add it straight to your cart. Click a number on any diagram to jump to that part.
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