Spicer ES52-5D Parts Manual

View the official Spicer Transmission ES52-5A parts manual (PDF)Download PDF

Drive Gear Group -Input

Item	Part No.	Description	Qty	Notes	Price
A-2	550986	Bearing -mainshaft Pocket • • • •	1		$78.59	Superseded by 564821Add to Cart

Mainshaft Group -Output

Click a number on the diagram to highlight that part below.

Item	Part No.	Description	Qty	Price
B-1	49-362-1	Mainshaft • • • • • " •	1	$461.60	Add to Cart
B-2	545087	Pin-thrust Washer Lack	2	$5.49	Add to Cart
B-4	550991	Bearing -1 St Speed Mainshaft Gear	1	$47.16	Add to Cart
B-5	49-47-1	Thrust Washer-1 St & 2nd Speed Mainshaft Gear •	1	$32.24	Add to Cart
IM	49-381-1	Snap Ring -1 St & 2nd Thrust Washer	1	$6.27	Add to Cart
B-8	550983	Bearing -2nd & Reverse Speed Needle • • • •	2	—	Call for availability
B-9	313618X	Synchronizer-2nd & 3rd Speed	1	—	Call for availability
B-10	49488	1 Gear-2nd & 3rd Speed Clutch Gear • •	1	—	Call for availability
B-11	40-381-4	Snap Ring -2nd & 3rd Clutch Gear • • • •	1	$2.39	Add to Cart
B-12	49-8-7	Gear-3rd Speed Gear Mainshaft • • • • •	1	$239.79	Add to Cart
B-13	550988	Bearing -3rd Speed Mainshaft Gear	1	$43.69	Add to Cart
B-14	49-47-2	Thrust Washer-3rd & 4th Speed Gear • •	1	$36.17	Add to Cart
B-15	40-381-3	Snap Ring -3rd & 4th Thrust Washer •	1	$2.39	Add to Cart
B-15	49-8-11	(21T) For ES52-SD		$241.33	Add to Cart
B-17	550990	Bearing -4th spee4 Mainshaft Gear.	1	$21.96	Add to Cart
B-18	313558X	Synchronizer-4th 5th Speed Gear • • • •	1	—	Call for availability
B-19	49-466-2	Gear-4111 & 5th Speed Clutch (3al)	1	$112.70	Superseded by 1014662Add to Cart
B-20	40-381-1	Snap Ring -4th & 5th Speed Clutch Gear •	1	$2.46	Add to Cart
B-21	49-485-7	Clutch Collar-1 St & Reverse • • • • • • • • •	1	—	Call for availability
B-22	49-8-1	Gear-reverse (45T) • • • • • • • •	1	—	Call for availability
B-23	49-47-3	Thrust Washer-reverse • • • • •	1	$201.33	Superseded by 101474Add to Cart
B-26	53-205-1	Washer-mainshaft Nut • •	1	$4.42	Add to Cart
B-27	501200	Nut-mainshaft (1 .250-18) • •	1	$15.74	Add to Cart

Countershaft Group

Item	Part No.	Description	Qty	Price
C.1	4940-3	Countershaft (with P .t .o Drive) • • • •	1	—	Call for availability
C .2	550888	Cone -beerlng -eountershaft Raer • • • • •	1	—	Call for availability
C-3	49-1-1	Gear-2nd Speed Countershaft (20T) • • • • •	1	$197.49	Add to Cart
C-4	49-37-6	Spacer-2nd & 3rd Countershaft Geer •	1	—	Call for availability
c-s	49-196-3	Gear-3nl Speed Countershaft (32T)	1	$157.87	Add to Cart
c-s	49-196-6	For ES52-&\		—	Call for availability
c-s	49-1-7	(34T) For ES52-50		—	Call for availability
C .7	27-381-6	Snap Ring -4th Countershaft Geer • • •	1	—	Call for availability
C-6	49-1-1	Gear-drive (44T), Countershaft • • • • • • • •	1	$197.49	Add to Cart
C-9	40481-3	Snap Ring -eountershaft Drive Gear	1	—	Call for availability
C .10	550964	Cone Bearlng -eountershaft Front	1	—	Call for availability
C .11	550965	Cup -bearing -countershaft Front	1	$8.37	Add to Cart

Reverse Idler Shaft Group

Item	Part No.	Description	Qty	Price
D-2	97-37-1	Spacer-bearing Idler Gear • •	1	$2.13	Add to Cart
D-3	550888	Bearing -reverse Idler	2	—	Call for availability
0-4	974-W	Thrust Washer-reverse Idler • • • • • • • • • • • •	2	$41.88	Add to Cart
D-5	40-80-1	Shaft-idler Geer • • • • • • • • • • • • • • • •	1	—	Call for availability

Clutch Housing

Item	Part No.	Description	Qty	Price
E-3	128C-20	Bushing-clutch Release Shaft •	2	$8.55	Add to Cart
E-4	48-96-2-1X	Hand Hole Cover Assembly. • • • •	1	—	Call for availability
E-0	404881	011 Trough • • • • •	1	—	Call for availability
E-6	545088	Pin-drive Oil Trough. •	2	—	Call for availability
E-7	3305841	Lill Hook • •	1	—	Call for availability
E-6	545082-7	Bolt-clutch Housing To Case (MF10 X 1 .25 X 55mm)	16	—	Call for availability
E-10	4M771	Support-front Shift Bar •	1	—	Call for availability
E-11	545082-9	Bolt-shift Bar Support (MF10 X 1 .25 X 35mm)	2	—	Call for availability
N:S.	500189-5	Nipple -dutch Release Shaft	2	—	Call for availability

Drive Gear Bearing Cap Group

Item	Part No.	Description	Qty	Notes	Price
F-2		Cap • • • • • • • • • • • • • • • • • • • • • • • • • • • •	1	Not sold separately - order the sub-assembly it belongs to	—	Call for availability
F-2	40-48341X	Seal -drive Gear Bearing Cap (ftat Only) • •	1		—	Call for availability
F-4	545093	Cap Scre•w Drive Gear Bearing Cap • • • • • • • • • •	8		—	Call for availability
F-5	97-381-30	Snap Ring -bearing Drive Gear Front • • • • • • • • • • • • •	1		$6.73	Add to Cart
F-6	550988	Bearing -drive Front • • • • • • • • • • • • • • • •	1		$43.69	Add to Cart
F-7	40-411-1	Return Spring Bracket (navlstar Only) • • • • • •	1		$2.74	Add to Cart
F-8	494882	Oii Ring • • • • • • • • • • • • • • • • • • •	1		—	Call for availability

Clutch Housing Dimensions

Item	Part No.	Description	Qty	Notes	Price
1	2014-21	'1i		version * (see the manual's footnote)	—	Call for availability

Clutch Housing Release Shaft Hole

Item	Part No.	Description	Notes	Price
1	E-2E-2	No. E Length Die. Front Face C/l C/l		—	Call for availability
t49-518-4-2X	49-518	-4 040-518 -2 2 s1 1m 1 • -		—	Call for availability
t49-518-5	2X49-518-5	040-518-2-1 2 8'%z" 1 •		—	Call for availability
49-518-6-1X	49-518-6	040-518-4-1 2 6 .802	version * (see the manual's footnote)	—	Call for availability

Case Group

Click a number on the diagram to highlight that part below.

Item	Part No.	Description	Qty	Notes	Price
G-2		Case •	1	Not sold separately - order the sub-assembly it belongs to	—	Call for availability
N .$	NP-96	Pl -nama • • • • •	1		—	Call for availability
N .S	NP-196	Plate -patent •	1		$2.97	Add to Cart
N .S	252-SP	Pin -nameplate • • •	4		$1.37	Add to Cart
N .S	330934	Magnet Cennic	1		$4.72	Add to Cart
N .S	330800	Plug -side Hole(% " -16 X '14")	2		$3.27	Add to Cart
G-3	500100	Plug -filler (:v." ·14 N .p .t.f .) •	1		—	Call for availability
G-4	82-311	-3 Plug -magnetic Drain ('14" ·14 N .p .t.f .)	1		—	Call for availability
G	S312268	Breather Assembly •	1		—	Call for availability
G-6	4CM87	·1 Insert-poppet Spring & Ball	3		—	Call for availability
G-7	101-438-4	Plunger-poppet	3		$22.03	Superseded by 10143892XAdd to Cart
G-8	97-72	.23 Spring -shift Bar Poppet • • • • • • • • • • • • • • • • • • • • • • •	3		—	Call for availability
G-10	313538	Switch -back-up Lite (navistar Only) • • • •	1		$31.37	Add to Cart
G-10	313539	Switch -back-up Lite (ford) • • • • •	1		$25.13	Add to Cart
G-12	82-72-8	Spring -1 St & Reverse Shift Finger Plunger • •	1		—	Call for availability
G-12	411-72-3	Spring -1 St & Reverse Shift Finger Plunger (white) (r .v .i .)	1		—	Call for availability
G	13411-59-1	Plug -1 St & Reverse Plunger. • • • • • •	1		—	Call for availability
G-14	97-324-1	·1X Gasket-e Bolt P .t.o Aperture Cover	2		$3.91	Add to Cart
G-15	50-267	·2 Cover-e Bolt P .t.o Aperture	2		—	Call for availability
G-16	330800	Bolt-p .t .o Aperture(% " -16 '14 ")	12		—	Call for availability
G-17	49-324-1	·1 X Gasket-reverse Idler Cover	1		$13.58	Add to Cart
G-18	411-96-3	Covar-reverse Idler	1		—	Call for availability
G-20	49-215-1	Spacer-case To Clutch Housing	1		—	Call for availability

Bearing Cap Assembly Includes

Item	Part No.	Description	Price
40-19-19-2X	63-463-1	40-19-19 60-475-1 Dcm Navistar	—	Call for availability
40-19-22	2X63-463-1	40-19-22 60-475-1 Dcm Navistar	—	Call for availability
40-19-38-2)(	63-463-1	40-19-38 60-475-1 - Navistar	—	Call for availability
40-19-39-1X	63-463-1	40-19-39 - - Ford	—	Call for availability
40-1M1	2X63-463-1	40-19"41 - Dcm Navistar	—	Call for availability
40-1M2	2X63-463-1	40-19"42 - Dcm Navistar	—	Call for availability
40-1943	2X63-463-1	40-19-43 60-475-1 - Navistar	—	Call for availability

Mainshaft Rear Bearing Cap Group

Item	Part No.	Description	Qty	Notes	Price
H-2	83-483-1	Oil Seal -mainshaft Rear Bearing Cap	1		—	Call for availability
H-4		Cap -mainshaft Rear Bearing • • • •	1	Not sold separately - order the sub-assembly it belongs to	—	Call for availability
H-6	40-223-1	Gasket-mainshaft Rear Bearing Cap	1		$9.44	Superseded by 402234Add to Cart
H-6	40-223-3	Gasket-mainshaft Rear Bearing Cap (brake Only) • •	1		$10.41	Superseded by 402235Add to Cart
H-7	545082-3	Bolt-rear Bearing Cap (MF10 X 1 .378 X 35mm)	4		—	Call for availability
H-9	55-454-1	Sleeve -1 W' Speedometer Driven Gear • •	1		—	No longer available — call for replacement
H-9	97-454-2-1X	Sleeve & Oil see1	1		—	Call for availability
N .S	44-539-1				$9.19	Add to Cart
N .S	55-334-1	Plue -peedometer (used Without Driven Gear)	1		$88.44	Add to Cart
N .S	545106	Plue -peedometer Outlet ie1ectronic) •	1		—	Call for availability
H-10	550989	Bearing -mainshaft Rear	1		$72.30	Add to Cart
H-11	545021	Speedometer (ford)	1		—	Call for availability
H-12	37179	Tube -vent (llshnlbly To Front Of Transmission) • • •	1		—	Call for availability
H-13	545084-2	Bolt-<:ap (d .c .m Brake) (MF12 X 1 .25 X 35mm) • •	2		—	Call for availability
H-13	5450844	Piug---qse (rear Holes) (MF12 X 1 .25 X 16mm) •	2		—	Call for availability

Countershaft Rear Bearing Cap Group

Item	Part No.	Description	Qty	Notes	Price
J..1	49-22-1	Cap-<:0untershaft Rear Bearing • • • • • •	1		—	Call for availability

Shim-<:ountershaft Rear Bearing

Item	Part No.	Description	Qty	Price
J..1	49-228-1	·1 ( .0055/.0045) •	1	—	Call for availability
J..1	49-228-1-3	(.01651 .0135) • • • • • •	1	—	Call for availability
J-3	550978	Cup. <:0untershaft Rear Bearing • • • • • •	1	$22.03	Add to Cart
J-4	330564-1	Ult Hook	1	$3.15	Add to Cart
J-5	545002-4	Bolt-countershaft Rear Bearing Cap ( .375 ·16 X 1 .750) • • • •	4	$6.93	Add to Cart

Interlock Group

Item	Part No.	Description	Qty	Price
M-1	40-200-1	Plate--intertock Retainer	1	$19.29	Add to Cart
M-2	40-155-1	Gasket-<:ase To Interlock Plate • • • •	2	$24.73	Superseded by 1011181Add to Cart
M-3	545091	Screw-drive (interlock Retainer) • • •	2	$2.85	Add to Cart
M-4	40-200-2	Plete--interlock • •	1	—	No longer available — call for replacement

Rear Shaft Bar Support Group

Item	Part No.	Description	Qty	Price
N-1	40-477-2	Support-rear Shift Bar • • •	1	—	Call for availability
N-2	40-96-1	Cap -rear Shift .bar • • •	1	$27.89	Add to Cart
N-3	330564	1 Ult	1	—	Call for availability
N-4	545082-1	Screw-shift Bar Cap (MF10 X 1 .25 X 25mm) • • • • • • • •	4	—	Call for availability
N-5	545082-3	Screw-hilt Bar Support (MF10 X 1 .25 X 35mm) • • • • • • •	2	—	Call for availability

Shaft-Remote Control • • 1 1 1

Item	Part No.	Description	Qty	Notes	Price
L-21	4CM5-2	·1X Tie Rod Assembly • • 1 1			—	Call for availability

Companion Flanges

Part No.	Description	Notes	Price
1480	U ·bolt 3-4-8781 22 'h	version * (see the manual's footnote)	—	Call for availability
1550	U-bolt 4-4-4491 4Yu" 211Az•		—	Call for availability
1610	Full And 5-4-6321 4 • 19°		—	Call for availability
1710	Full And 6-4-7301 514 " 331h 0		—	Call for availability

Shift BAR and FORK Assembly

Item	Part No.	Description	Price
R-1	313885-1X	Kil-1st & Shift Fork & Bar, Clips, Plunger 1	—	Call for availability
R-2	49488	3 Cfip-1&1 2nd & 3RI Shift Fork 4	—	Call for availability
R-3	313888-1X	Kit-2nd & 3nl Shift Fork & Blu; Clips, Plunger 1	—	Call for availability
R-4	313889-1X	Kll -llh & 5lh Shill Fork & Bar, Clips, Plunger 1	—	Call for availability
R-0	40488	Clip-4th & 5lh Shill Fork 2	—	Call for availability

Shift Lever and DOME Assembly T210-ES52 -5

Item	Part No.	Description	Qty	Price
P-2	286-SP	Pin -shift Lever Collar 1 1 1	1	$2.89	Add to Cart
P-3	550-7	Collar-compression • 1 1 1	1	—	Call for availability
P-4	560-25	Spring -compression " 1 1 1	1	—	Call for availability
P-5	540-13	Cup -compression • 1 1 1	1	—	Call for availability
P-7	540-20	Insert-dome • 1 1 1	1	—	Call for availability
P-S	3CM63-9	"o" Rm G -d Ome Seal 1 1 1	1	—	Call for availability
P-9	250-1701-20	Shift Lever-straight 1		—	Call for availability
P-9	250-1701-49	Shift Lever-straight - - 1		—	Call for availability
P-9	250-2461	Shift Lever-lower End (rvi)	1	—	Call for availability
P-9	250-2464	Shift Lever-lower End 1		—	Call for availability
P-10	530-15	Shaft-rock • 1 1 1	1	—	Call for availability
P-11	40-17-1	Dome -shift Lever (overall		—	Call for availability
P-11	40-17-3	Dome -shift Lever (overall		—	Call for availability
P-12	545028	Bolt-shift Tower (7/io " ·14x 1Y• ")		$3.00	Add to Cart
P-12	545028-1	Bolt-shift Tower (7Ae" ·14x 1% ") 4 - -		—	Call for availability
P-13	40-155-1	Gasket-tower 2 1 1	1	$24.73	Superseded by 1011181Add to Cart
P-14	49-37-6	Spacer-tower ( .445 ") 1 - -		—	Call for availability

THAU Shaft { U Whh Push Type Clutch)

Item	Part No.	Description	Notes	Price
	106C-10714-062	108C-1083 A8-8 7.969		—	Call for availability
	106C-11415-125	108C-1094 A8-8 8.469	version * (see the manual's footnote)	—	Call for availability
	106C-11426-125	108C-1123 A8-8 12.968	version * (see the manual's footnote)	—	Call for availability
	106C-11855-750	108C-1119 A8-8 9.125		—	Call for availability
	106C-12184-750	108C-1315 A8-8 7.625		—	Call for availability
	106C-12784-812	106C-1387 A8-8 10.312	version * (see the manual's footnote)	—	Call for availability
	106C-13805-312	108C-1375 A8-8 6.781		—	Call for availability
	106C-13756-781	108C-1417 A8-8 7250		—	Call for availability
	106C-14986-500	106C-1422 A8-8 7.500		—	Call for availability
	106C-15447-000	106C-1480 A8-8 16.000	version * (see the manual's footnote)	—	Call for availability
	330601-1	108C-1515 AS-5 11 .375		$17.31	Add to Cart
	330810	.s A8-8 9.469	version * (see the manual's footnote)	$23.58	Add to Cart
108C-438	AS-514-000	•lever Type Can Be Used On Either Right Or Left Side.		—	Call for availability
106C-817	RS-A10-469	-		—	Call for availability
108C-839	R8-811-469	Part No. Tvpe Len!!!!!		—	Call for availability
108C-939	RS-810-000	108C-1588 Splined 19.125	version * (see the manual's footnote)	—	Call for availability
108C-953	RS-89-750	108C-1550 Keyed 16.375	version * (see the manual's footnote)	—	Call for availability
1DllC-959	AS-811-968	108C-1558 Keyed 19.000	version * (see the manual's footnote)	—	Call for availability
108C-980	RS-88-719	108C-1578 Splined 19.500	version * (see the manual's footnote)	—	Call for availability
108C-1046	RS-88-968	49-510-1 Keyed 19.120	version * (see the manual's footnote)	—	Call for availability
108C-1047	RS-89-469	97-5111-2 Splined 19.313		—	Call for availability

Reverse Idler Gear • • 2

Item	Part No.	Description	Price
49	4863	Clip -shift Fork (1 St & Reverse) (2nd & 3rd) • • 4	—	Call for availability
40	4634	1X Seal -drive Gear (flat Type) 1	—	Call for availability
63	4631	Seaf.rnainshaft Rear 1	—	Call for availability

Bulletin -Shift Bar Assembly & Poppet Plunger 1

Item	Part No.	Description	Qty	Price
101	438-4	Plunger-poppet • • 3		—	Call for availability
40	4381	Pin-1 St And Reverse Select Plunger 1		—	Call for availability
4Q	381-3	Mainshaft 3rd & 4th Thrust Washer	1	—	Call for availability
4Q	381-4	Mainshaft 2nd & 3rd Clutch Gear	· 1	—	Call for availability
97	381-30	Mainshaft Front Bearing	1	—	Call for availability
49	228-1-2	Countershaft Rear Bearing Pap (.0110/.0090)	1	—	Call for availability
40	4634	1X Sub Assembly-oil Installation Sleeve (flat Cap)	1	—	Call for availability
49	486-3	Clip -1 St Reverse & 2nd 3rd Shift Fork	2	—	Call for availability
101	101-438-4	Plunger-poppet	1	$22.03	Superseded by 10143892XAdd to Cart

Tabula Ted Bills of Material T210 -ES52 ·5

Item	Part No.	Description	Price
Tlib	H-1B-23	H-8 (page 13) (page 15) (page 17)	—	Call for availability
Model	ES525A		—	Call for availability
Model	ES52-5D		—	Call for availability

No parts match that search — try the part number with no dashes.

This is the complete factory parts breakdown for the Spicer Transmission ES52-5A — every part in the manual, matched to our live inventory. We stock 46 of the 185 parts above; click any part number to view it, or add it straight to your cart. Click a number on any diagram to jump to that part.

This is the Spicer Illustrated Parts List covering the ES52-5D transmission. Use it to identify every serviceable part in your unit — assemblies, gears, shafts, housings and seals — before you order replacements.

Models covered	ES52-5D
Transmission type	5-speed, twin-countershaft, heavy duty
Document	Illustrated Parts List (Spicer)
Length	24 pages
Format	PDF — free download

What’s inside

Service kits & assemblies with recommended stocking quantities
Mainshaft & countershaft gear groups
Drive gears, idler & auxiliary drive gears
Case, clutch & shift-bar housings
Shift lever, forks & selector assemblies
Bearings, seals, snap rings & small parts
Air-shift and range-control components (where fitted)
Exploded parts diagrams with OEM part numbers

Spicer parts & units we stock

Pro Gear and Transmission stocks new, remanufactured and good-used parts for Spicer transmission units:

Not sure exactly which unit you have? Check our identification guides, or Ask an Expert — send us photos of your data tag and our drivetrain specialists will identify the unit and the exact parts you need. Or call (877) 776-4600.