Meritor MTC-4208X/XP Transfer Case Parts Manual
Mtc -4208X / Xp Transfer Case
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| 1 | S2442 | Capscrew Sensor Retainer | 1 | $6.64 | Add to Cart | |
| 1a | WA34 | Washer Sensor Retainer | 1 | $49.20 | Add to Cart | |
| 2 | 3266N1444 | Cover PTO | 1 | $216.84 | Add to Cart | |
| 3 | 40X1233 | Locknut | 4 | M45 x 1 .5 thd | $17.72 | Add to Cart |
| 3a | 40X1341 | Locknut Rear Input Shaft | 1 | 2 .25"-12 thd | $149.13 | Add to Cart |
| 4 | 1229E4113 | Washer Hardened | 1 | 2 .28" ID x 3 .25" OD x .32" wide | $360.25 | Add to Cart |
| 5 | 3289F1098 | Cover Transfer Case Rear | 1 | $2,656.14 | Add to Cart | |
| 6 | 1779F344 | Shipping Protector Plug | 15 | $16.10 | Add to Cart | |
| 7 | 3261A1067 | Shift Cylinder | 2 | $24.14 | Add to Cart | |
| 8 | 5X1326 | O-Ring Shift Piston | 2 | 1 .459" ID x .208" thick | $17.60 | Add to Cart |
| 9 | 2230Q1369 | Piston Shift (Outer) | 1 | $188.24 | Add to Cart | |
| 9a | 2230T1190 | Piston Shift | 1 | $97.13 | Add to Cart | |
| 9b | 2230T1346 | Piston Shift (Inner) | 1 | $219.54 | Add to Cart | |
| 10 | 5X1291 | O-Ring | 2 | .984" ID x .139" thick | $5.48 | Add to Cart |
| 10a | 5X1290 | O-Ring | 2 | .734" ID x .139" thick | $4.42 | Add to Cart |
| 10b | 5X1292 | O-Ring | 1 | 1 .17" ID x .139" thick | $20.04 | Add to Cart |
| 11 | 2206Q1447 | Bushing Reducing | 1 | Not for use with vehicles equipped; with Neutral Airline | Call for availability | |
| 11a | A1199C1043 | Neutral Breather | 1 | $127.20 | Add to Cart | |
| 11b | A1199R4048 | Blow-By Breather | 1 | $133.60 | Add to Cart | |
| 12 | A3280U9849 | Speed Sensor | 1 | Optional | $70.84 | Add to Cart |
| 13 | HM212049 | Bearing Cup | 5 | 2 .625" ID cone | $37.35 | Add to Cart |
| 13a | HM813843 | Bearing Cup | 3 | 2 .4375" ID one | $117.23 | Add to Cart |
| 14 | 3892V5664 | Gear Idler | 1 | $2,306.86 | Add to Cart | |
| 15 | HM212011 | Bearing Cone | 5 | 4 .8125" OD cup | $21.22 | Add to Cart |
| 15a | HM813810 | Bearing Cone | 3 | 5 .00" OD cup | $46.33 | Add to Cart |
| 16 | 2297K6771 | Magnet Ceramic | 3 | $34.20 | Add to Cart | |
| 17 | 3237W1167 | Engagement Sensor | 1 | Optional Do not use with special screw; (41 -X-1022) and washer (1229-U-1503) | Call for availability | |
| 18 | R945007 | Oil Seal Rear Output | 1 | 3 .25" ID x 4 .25" OD x .86" wide | $108.48 | Add to Cart |
| 19 | Yoke Rear Output | 1 | Spline Code***; 2-3/8" 46 spline (slinger optional) | Call for availability | ||
| 20 | 1229N1730 | Washer Flat | 4 | 1 .79"ID x 3 .00" OD x .19" wide | $52.70 | Add to Cart |
| 21 | A13226A1379 | PTO Assembly Optional | 1 | Optional (KIT 2540) | $4,419.43 | Add to Cart |
| 22 | 3892H5676 | Driven Gear And Rear Output Shaft | 1 | $1,559.20 | Add to Cart | |
| 23 | 1229U4857 | Ring Snap | 2 | .689" ID | $72.00 | Add to Cart |
| 24 | 2244T1190 | Shaft Shift | 1 | $221.83 | Add to Cart | |
| 25 | 3297H1542 | Shaft Input | 1 | Service with KIT 2590 | $1,130.98 | Superseded by KIT2590Add to Cart |
| 26 | 1250M1313 | Plug Special Orifice | 1 | .090" orifice | $30.60 | Add to Cart |
| 27 | S1712A2 | Capscrew Shift Fork | 1 | 7/16" x 1 .5" | $58.87 | Add to Cart |
| 27a | S1612A2 | Capscrew Shift Fork | 1 | 3/8" x 1 .5" | $49.73 | Add to Cart |
| 28 | 3296Q1317 | Shift Fork | 1 | Input shaft | $283.12 | Add to Cart |
| 28a | 3296T1346 | Shift Fork | 1 | Front output | $91.82 | Add to Cart |
| 29 | 3892R5660 | Gear Helical Drive High Range , | 1 | $1,043.53 | Add to Cart | |
| 30 | 3107K1181 | Clutch Collar High And Low | 1 | $537.89 | Add to Cart | |
| 31 | 3892T5662 | Gear Helical Drive Low Range , | 1 | $819.35 | Add to Cart | |
| 32 | 1229P4800 | Ring Snap | 1 | Use with shaft 3297-H-1542 | $24.88 | Add to Cart |
| 34 | 1246T1190 | Pin Locating Dowel | 2 | .375 dia x 1 .00" long | $33.95 | Add to Cart |
| 35 | A2206A1483 | Tube Assembly Inlet Oil | 1 | Oil cooler ready | $46.40 | Add to Cart |
| 36 | 2206C1485 | Elbow Male | 1 | 3/4"-14NPTF / 1 -1/16"-12UNC-2A | $26.52 | Add to Cart |
| 37 | A1199R4048 | Breather Assembly | 1 | 3/8"-18 NPT | $133.60 | Add to Cart |
| 38 | A3303G1047 | Oil Pump Assembly | 11 | Use A-3226-Z-1482 input cage | $1,032.71 | Add to Cart |
| 39 | 2258Z1118 | Spring Pressure Relief | 1 | $26.10 | Add to Cart | |
| 40 | A3226W1479 | Cage Input Bearing | 1 | Oil cooler ready | $446.16 | Add to Cart |
| 40a | 5X1327 | O-Ring Input Bearing Cage | 1 | 7 .483" x .139" thick | $8.03 | Add to Cart |
| 41 | S2814A2 | Capscrew Bearing Cage | 7 | 1/2"-13 thd x 1 .75" | $40.10 | Add to Cart |
| 41a | 1229C1511 | Washer Flat | 7 | .53" ID x .88" OD x .09" wide | $141.00 | Add to Cart |
| 42 | A11205X2728 | Oil Seal Input | 1 | 3 .25" ID x 4 .25" OD x .86 long | $104.91 | Add to Cart |
| 43 | A2206U1347 | Fitting Assy Tube Adapter | 1 | 3/4"-14 NPT | $122.90 | Add to Cart |
| 44 | 2297U5273 | Valve Relief | 1 | $90.40 | Add to Cart | |
| 44a | 1229E1669P | Washer Oil Pump Capscrew | 6 | .04" ID x .62" OD x .06" wide | $181.00 | Add to Cart |
| 45 | MS2080451 | Capscrew Oil Pump | 6 | M8 x 1 .25 | $143.55 | Add to Cart |
| 46 | 2206F1254 | Elbow | 1 | 3/8"-NPT / 3/8"-18 NPT | $62.27 | Add to Cart |
| 47 | P212 | Plug Oil Fill | 1 | 3/4"-14 NPT square socket | $77.50 | Add to Cart |
| 49 | Yoke Front Output | 1 | Rap or RCE; 2-3/8"-46T spline (slinger opt.) | Call for availability | ||
| 50 | R945007 | Seal Front Output Oil | 1 | 3 .25" ID x 4 .25" OD x .86" wide | $108.48 | Add to Cart |
| 51 | 1250E473 | Plug Drain | 2 | 3/4"-14 NPT square socket | $16.72 | Add to Cart |
| 52 | 2244S1189 | Push Rod | 1 | $155.90 | Add to Cart | |
| 53 | 3290D1200 | Front T-Case Half | 1 | Oil cooler ready | $1,804.10 | Add to Cart |
| 54 | 3107U1269 | Clutch Collar Front Output | 1 | Call for availability | ||
| 55 | 2258U411 | Spring | 1 | $211.00 | Add to Cart | |
| 56 | 3297G1567 | Shaft Front Output | 1 | $1,342.84 | Add to Cart | |
| 57 | 3892L5862 | Gear Helical Driven Front Output | 1 | $1,691.73 | Add to Cart | |
| 59 | 2203K9241 | Shim .003" | Input Bearing Cage; As | $74.20 | Add to Cart | |
| 59 | 2203L9242 | Shim .005" | reqd | Available in KIT 2889 | $82.60 | Add to Cart |
| 59 | 2203M9243 | Shim .010" | $96.00 | Add to Cart | ||
| 59 | 2803F2866 | Shim .0197" | Call for availability | |||
| 59a | 2803P3110 | Shim .003" | Housing Cup bearings; As | $59.20 | Add to Cart | |
| 59a | 2803Q3111 | Shim .005" | reqd | Available in KIT 2889 | $52.40 | Add to Cart |
| 59a | 2803R3112 | Shim .010" | $58.30 | Add to Cart | ||
| 61 | Yoke Input | 1 | Rap or RCE; 2-3/8"-46T spline (no slinger) | Call for availability | ||
| 62 | 2206E1513 | Male Connector Oil Cooler | 1 | 1/2" NPT x 9/16" 37° flare | $23.50 | Add to Cart |
| 63 | A2296Q1161 | Loop Tube | 1 | $26.99 | Add to Cart | |
| 64 | 1228P1654 | Needle Bearing | 1 | $56.26 | Add to Cart | |
| 65 | R945008 | Seal PTO | 1 | 3 .00" x 3 .75" OD x .79" long | $82.60 | Add to Cart |
| 66 | Yoke PTO | 1 | RAI Spline; Purchase separate from KIT 2540 | Call for availability | ||
| 71 | S2714A2 | Bolt/Capscrew | 29 | 7/16"-14 thd x 1 .75" | $742.20 | Add to Cart |
| 72 | 1229E1513 | Washer Flat | 37 | .47" ID x .81 " OD x .09" wide | $174.00 | Add to Cart |
| 73 | S2710A2 | Bolt/Capscrew T-Case Housing | 8 | $53.80 | Add to Cart | |
| 74 | 1229E1513 | Washer Flat T-Case Housing | 8 | $174.00 | Add to Cart | |
| 75 | S27102 | Capscrew PTO (Short) | 6 | 7/16"-1 .5" | $50.50 | Add to Cart |
| 76 | S27482 | Capscrew PTO (Long) See Yokes Page 9 | 2 | 7/16"-6 .0" | $23.51 | Add to Cart |
Mtc -4208X / Xp PTO
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| 1 | A13226A1379 | Declutch Assembly | 1 | $4,419.43 | Add to Cart | |
| 1a | 1228N1548 | Bearing Cone | 2 | $32.13 | Add to Cart | |
| 2 | 1228M1547 | Bearing Cup | 2 | $16.15 | Add to Cart | |
| 3 | 3297B1432 | PTO Shaft | 1 | $400.88 | Add to Cart | |
| 4 | 3296A1301 | Shift Fork | 1 | $288.72 | Add to Cart | |
| 5 | 3107D1018 | Clutch Collar | 1 | $191.60 | Add to Cart | |
| 6 | 2244N1184 | Push Rod | 1 | $117.38 | Add to Cart | |
| 7 | 2230T1190 | Shifter Piston | 1 | $97.13 | Add to Cart | |
| 8 | 5X1326 | O-Ring | 1 | $17.60 | Add to Cart | |
| 9 | 2205N1132 | Cover Plate | 1 | Call for availability | ||
| 10 | S2482 | Capscrew | 8 | $102.00 | Add to Cart | |
| 11 | 2258N1262 | Shifter Spring | 1 | $40.70 | Add to Cart | |
| 12 | 2205P1134 | Cap | 1 | No longer available - Call for replacement | ||
| 13 | 3237W1167 | Connector Switch Assy Disengage (Optional) | 1 | $97.07 | Add to Cart | |
| 14 | R945008 | Oil Seal Assembly | 1 | $82.60 | Add to Cart | |
| 15 | 1244F2554 | Bearing Spacer .247 | Not Shown; As | $80.66 | Add to Cart | |
| 15 | 1244Q2565 | Bearing Spacer .25 | reqd | $80.66 | Add to Cart | |
| 15 | 1244R2566 | Bearing Spacer .253 | $80.66 | Add to Cart | ||
| 15 | 1244S2567 | Bearing Spacer .256 | $80.66 | Add to Cart | ||
| 15 | 1244T2568 | Bearing Spacer .259 | $80.66 | Add to Cart | ||
| 15 | 1244U2569 | Bearing Spacer .262 | $80.66 | Add to Cart | ||
| 15 | 1244V2570 | Bearing Spacer .265 | $80.66 | Add to Cart | ||
| 15 | 1244K2585 | Bearing Spacer .268 | No longer available - Call for replacement | |||
| 15 | 1244L2586 | Bearing Spacer .271 | No longer available - Call for replacement | |||
| 15 | 1244M2587 | Bearing Spacer .274 | No longer available - Call for replacement | |||
| 15 | 1244N2588 | Bearing Spacer .277 | $41.44 | Add to Cart | ||
| 15 | 1244P2590 | Bearing Spacer .28" | No longer available - Call for replacement | |||
| 15 | 1244Q2591 | Bearing Spacer .283" | No longer available - Call for replacement | |||
| 16 | 5X1267 | O-Ring | 1 | $74.00 | Add to Cart | |
| 17 | 1229U1503 | Flat Washer | 1 | $113.00 | Add to Cart | |
| 18 | 41X1022 | Special Screw | 1 | $125.40 | Add to Cart | |
| 19 | 3237W1167 | Connector Switch Assy Engage | 1 | $97.07 | Add to Cart | |
| 20 | 1250N222 | Plug | 1 | Call for availability | ||
| 21 | WA34 | Washer | 8 | $49.20 | Add to Cart |
Mtc -4208X / Xp Service Kits
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| KIT2894 | PTO Kit | $4,419.43 | Add to Cart | |||
| A13226A1379 | PTO Assy. | 1 | $4,419.43 | Add to Cart | ||
| 1229E1513 | Washer Flat | 8 | $174.00 | Add to Cart | ||
| S27482 | Capscrew Long | 2 | 7/16"-6 .0" | $23.51 | Add to Cart | |
| S27102 | Capscrew Short | 6 | 7/16"-1 .5" | $50.50 | Add to Cart | |
| 1246T1190 | Dowel Pin | 2 | $33.95 | Add to Cart | ||
| KIT2562 | Seal/Snap Ring Kit | $355.20 | Add to Cart | |||
| R945007 | Unitized Seal Forward & Rear Output | 2 | 3 .25" ID x 4 .25" OD x .86" long | $108.48 | Add to Cart | |
| A11205X2728 | Multiple-Lip Seal Input Shaft | 1 | 3 .25" ID x 4 .25" OD x .58" long | $104.91 | Add to Cart | |
| 5X1326 | O-Ring Shift Piston | 2 | 1 .459" ID x .208" thick | $17.60 | Add to Cart | |
| 5X1290 | O-Ring (Outer) | 2 | .734" ID x .139" thick | $4.42 | Add to Cart | |
| 1229U4857 | Snap Ring | 2 | .689" ID | $72.00 | Add to Cart | |
| 5X1292 | O-Ring | 1 | 1 .71 " ID x .139" thick | $20.04 | Add to Cart | |
| 5X1291 | O-Ring (Housing) | 2 | .984" ID x .139 thick | $5.48 | Add to Cart | |
| 5X1327 | O-Ring Input Bearing Cage | 1 | 7 .483" x .139" thick | $8.03 | Add to Cart | |
| KIT2889 | Shim Kit | $163.26 | Add to Cart | |||
| 2203K9241 | Shim .003" | 5 | Input bearing cage | $74.20 | Add to Cart | |
| 2203L9242 | Shim .005" | 5 | $82.60 | Add to Cart | ||
| 2203M9243 | Shim .010" | 5 | $96.00 | Add to Cart | ||
| 2803P3110 | Shim .010" | 5 | Housing bearing cups | $59.20 | Add to Cart | |
| 2803Q3111 | Shim .005" | 5 | $52.40 | Add to Cart | ||
| 2803R3112 | Shim .003" | 5 | $58.30 | Add to Cart | ||
| 2803F2866 | Shim .0197" | 5 | Call for availability | |||
| KIT2890 | Fastener Kit | Call for availability | ||||
| 40X1233 | Lock Nut | 4 | M45 x 1 .5 thd | $17.72 | Add to Cart | |
| 1229N1730 | Washer | 4 | 1 .79" ID x 3 .00" OD x .19" wide | $52.70 | Add to Cart | |
| 40X1341 | Lock Nut Rear Input Shaft | 1 | 2 .25"-12 thd | $149.13 | Add to Cart | |
| 1229E4113 | Washer Hardened | 1 | 2 .28" ID x 3 .25" OD x .32" wide | $360.25 | Add to Cart | |
| S2442 | Capscrew (Speed Sensor Retainer) | 1 | $6.64 | Add to Cart | ||
| 1229X5094 | Washer (Speed Sensor Retainer) | 1 | $32.20 | Add to Cart | ||
| S2714A2 | Capscrew | 29 | 7/16"-14 thd x 1 .75" | $742.20 | Add to Cart | |
| 1229E1513 | Washer Hardened | 37 | .47" ID x .81 " OD x .09" Wide | $174.00 | Add to Cart | |
| S1712A2 | Bolt/Capscrew | 1 | 7/16" x 1 .5" | $58.87 | Add to Cart | |
| S1612A2 | Bolt/Capscrew | 1 | 3/8" x 1 .5" | $49.73 | Add to Cart | |
| 1250M1313 | Plug Oil Restriction | 1 | .090" orifice | $30.60 | Add to Cart | |
| 1246T1190 | Dowel | 2 | .375" dia x 1 .00" long | $33.95 | Add to Cart | |
| 1250E473 | Drain Plug Magnetic Plug | 1 | 3/4"-14 NPT square socket; 3/8"-18 NPT | $16.72 | Add to Cart | |
| P212 | Fill Plug | 1 | 3/4"-14 NPT | $77.50 | Add to Cart | |
| MS2080451 | Capscrew | 8 | M8 x 1 .25 | $143.55 | Add to Cart | |
| 1229E1669 | Washer Flat | 8 | .34" ID x .62" OD x .06" wide | $152.00 | Add to Cart | |
| S2814A2 | Capscrew | 7 | 1/2"-13 thd x 1 .75" | $40.10 | Add to Cart | |
| 1229C1511 | Washer Hardened | 7 | .53" ID x .88" OD x .09" wide | $141.00 | Add to Cart | |
| 2206C1485 | Male Connector | 1 | 3/4"-14 NPT / 1 1/16"-12 Flare | $26.52 | Add to Cart | |
| 41X1022 | Screw Special (Sensor Plug) | 2 | Optional M16 x 1 -6g | $125.40 | Add to Cart | |
| 1229U1503 | Washer | 2 | $113.00 | Add to Cart | ||
| S2710A2 | Capscrew | 8 | .97" ID x .81 " OD x .09" wide | $53.80 | Add to Cart | |
| KIT2590 | Input Shaft Kit | $1,130.98 | Add to Cart | |||
| 3297H1542 | Shaft Input | 1 | $1,130.98 | Superseded by KIT2590Add to Cart | ||
| 1229P4800 | Snap Ring | 1 | $24.88 | Add to Cart | ||
| KIT2891 | Front Output Shift Fork/Collar Kit | $138.27 | Add to Cart | |||
| 3107U1269 | Collar Clutch | 1 | Call for availability | |||
| 3296T1346 | Shift Fork | 1 | $91.82 | Add to Cart | ||
| KIT2895 | Shift Cylinder Kit | $563.31 | Add to Cart | |||
| 3261A1067 | Shift Cylinder | 1 | $24.14 | Add to Cart | ||
| 2230T1190 | Piston Shift | 1 | $97.13 | Add to Cart | ||
| 2230T1346 | Piston Shift (Inner) | 2 | $219.54 | Add to Cart | ||
| 2230Q1369 | Piston (Outer) | 1 | $188.24 | Add to Cart |
Mtc -4208X / Xp Yokes Seal Replacement
| Item | Part No. | Description | Qty | Notes | Price | |
|---|---|---|---|---|---|---|
| 17TYS3876 | Mtc -4208X / XP Yokes Seal Replacement - / XP Yokes Part Numbers Front | $330.87 | Add to Cart | |||
| 140TYS38A | Mtc -4208X / XP Yokes Seal Replacement - Rear Output | $658.66 | Add to Cart | |||
| 170TYS384A | Mtc -4208X / XP Yokes Seal Replacement - Rear Output | No longer available - Call for replacement | ||||
| 4210AND | Mtc -4208X / XP Yokes Seal Replacement - Rear Output | Call for availability | ||||
| 4210AND4213 | Mtc -4208X / XP Yokes Seal Replacement - Case Numbers | Call for availability | ||||
| A11205X2728 | Mtc -4208X / XP Yokes Seal Replacement - / XP Yokes Part Numbers Front | $104.91 | Add to Cart | |||
| A1205R2592 | Mtc -4208X / XP Yokes Seal Replacement - Input | $104.91 | Add to Cart | |||
| 2728T1 | Mtc -4208X / XP Yokes Seal Replacement - Rear Output | $157.03 | Add to Cart | |||
| 2728T2 | Mtc -4208X / XP Yokes Seal Replacement - Rear Output | $158.69 | Add to Cart | |||
| AND4210 | Mtc -4208X / XP Yokes Seal Replacement - Case Numbers | Call for availability | ||||
| R945007 | Mtc -4208X / XP Yokes Seal Replacement - / XP Yokes Part Numbers Front | $108.48 | Add to Cart | |||
| KIT4454 | Mtc -4208X / XP Yokes Seal Replacement - Rear Output | $629.26 | Add to Cart | |||
| R945010 | Mtc -4208X / XP Yokes Seal Replacement - / XP Yokes Part Numbers Front | $109.72 | Add to Cart | |||
| A1205Q2591 | Mtc -4208X / XP Yokes Seal Replacement - Input | $92.72 | Superseded by A11205A2731Add to Cart | |||
| R945008 | Mtc -4208X / XP Yokes Seal Replacement - / XP Yokes Part Numbers Front | $82.60 | Add to Cart | |||
| A1205P2590 | Mtc -4208X / XP Yokes Seal Replacement - Input | $92.32 | Add to Cart |
This is the complete factory parts breakdown for the Meritor MTC-4208X/XP Transfer Case, with every part in the manual matched to our live inventory. We stock 170 of the 196 parts above; click any part number to view it, or add it straight to your cart. Click a number on any diagram to jump to that part.
No parts match that search. Try the part number with no dashes.